Bajaj Boxer Spare Parts List: Part Numbers and Names

Bajaj Boxer Spare Parts List Part Numbers and Names-final

Looking for the correct Bajaj Boxer spare parts list? Whether you need an engine component, clutch plate, brake shoe or electrical part, knowing its exact name and OEM number can save you from ordering the wrong replacement.

The Bajaj Boxer is designed for everyday transportation and demanding riding conditions. Like any motorcycle, however, it requires suitable replacement components to maintain dependable performance.

This guide covers essential Bajaj Boxer spare parts names, genuine catalogue part numbers, assembly references and compatibility considerations. It also explains how to identify the correct components before buying motorcycle spare parts in the UAE or Saudi Arabia.

Know the part but not the part number? Send us your bike model, year and a photo of the old part, and our team will help you match it to the right Bajaj Boxer part before you order.

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  • Quick reference: The OEM numbers below are taken from the Bajaj Boxer 150 (BM150) Spare Parts Catalogue, Revision 01, March 2016. They are historical catalogue references. Always verify the latest part number and fitment for your motorcycle.

Bajaj Boxer Spare Parts List: Quick Reference Table

If you already know which component you need, use this table to identify its catalogue reference.

Spare Part Name OEM Part Number Catalogue Plate
Cylinder Head Assembly Kit 36 PF00 01 2
Cylinder Head Gasket JZ 5110 16 2
Camshaft Complete JZ 5110 04 4
Crankshaft Assembly PF 5310 00 6
Clutch Assembly Complete PF 5514 03 14
Clutch Friction Plate Kit 36 PF00 09 14
Clutch Compression Spring PF 5514 05 14
Carburettor Assembly PF 5812 00 16
Air Filter Element JA 5810 06 17
Oil Filter Element DD 1211 81 12
CDI Assembly PF 3512 01 21
High-Tension Coil with Cable JV 3512 04 21
Starter Motor Assembly PF 3516 00 20
Non-Asbestos Brake Shoe JN 1318 12 30, 31
Chain and Sprocket Kit 36 PF00 10 31
Profile Seat Assembly PF 1910 00 22
Flat Seat Assembly JV 1910 01 22

Bajaj Boxer Models: How to Check Spare Parts Compatibility

Not all Bajaj Boxer motorcycles use identical replacement parts. Engine capacity, manufacturing period, market specifications and equipment configuration can affect compatibility.

Before using any spare parts catalogue, establish the exact motorcycle model.

Boxer Model Spare Parts Compatibility Guidance
Bajaj Boxer 100 Use the relevant Boxer 100 catalogue to identify engine, transmission and electrical components.
Bajaj Boxer 125 Check its model-specific reference and production configuration before selecting replacements.
Bajaj Boxer 150 / BM150 Use the appropriate Bajaj Boxer 150 (BM150) catalogue and verify equipment variations and later updates.

Where to Find Your Motorcycle’s Model Details

Start by checking the vehicle registration documents and manufacturer identification information. Record the model designation, chassis or VIN details and production information where available.

For components with multiple variations, compare the original part with the catalogue description, dimensions and mounting arrangement.

An exact model match is particularly important for ignition components, engine internals, brakes and transmission parts.

1. Bajaj Boxer Engine Spare Parts List

The engine contains mechanical components that operate under heat, pressure and continuous movement. Their condition affects compression, power delivery, lubrication and fuel efficiency.

Below are important Bajaj Boxer BM150 engine parts.

Engine Spare Part OEM Part Number
Cylinder Head Assembly Kit 36 PF00 01
Cylinder Head Gasket JZ 5110 16
Cylinder and Piston Assembly Kit 36 PF00 02
Piston Ring Set 36 JZ00 05
Crankshaft Assembly PF 5310 00
Camshaft Complete JZ 5110 04
Camshaft Sprocket (32T) DS 1012 76
Rocker Arm with Roller JZ 5112 03
Valve Stem Seal 39 2017 19

What Are the Signs of Worn Engine Components?

Common symptoms that justify an inspection include:

  • Increased engine oil consumption
  • Loss of compression or reduced power
  • Unusual knocking or mechanical noise
  • Excessive exhaust smoke
  • Oil leakage around gaskets or seals
  • Difficulty starting despite normal ignition and fuel supply

These symptoms do not necessarily identify one failed part. For example, reduced compression can involve piston rings, valves or other cylinder-related problems.

A proper diagnosis helps determine whether an individual component needs replacing or whether a larger repair assembly is required.

  • Buying tip: A piston ring set, piston assembly and cylinder-and-piston kit contain different components. Check the kit contents before comparing prices.

2. Bajaj Boxer Clutch and Gearbox Spare Parts

The clutch connects and disconnects engine power from the transmission, allowing the rider to start smoothly and change gears. Gearbox components then transmit power through the selected gear ratio.

Bajaj Boxer BM150 Clutch Parts

Clutch Part Name OEM Part Number Qty per Assembly
Complete Clutch Assembly PF 5514 03 1
Clutch Friction Plate Kit 36 PF00 09 1
Clutch Steel Plate JA 5514 19 4
Clutch Hub JA 5514 15 1
Clutch Compression Spring PF 5514 05 4
Clutch Holder PF 5514 06 1
Clutch Collar JA 5514 06 1

When Should You Inspect the Clutch?

A clutch may require attention if the engine revs increase without a corresponding increase in road speed, engagement becomes inconsistent, or the clutch produces unusual noises.

However, incorrect cable adjustment can sometimes cause symptoms that resemble component wear. Check adjustment and operating conditions before deciding to replace the entire assembly.

For gearbox repairs, identify the exact transmission shaft, gear position and associated bearings from the catalogue. Similar-looking gears should never be treated as interchangeable without confirmation.

3. Bajaj Boxer Brake Spare Parts List

Braking performance depends on correctly fitted friction components and properly maintained operating mechanisms.

The Bajaj Boxer 150 (BM150) catalogue contains brake-related parts within its front hub, rear hub, and rear brake pedal assemblies.

Brake Spare Part OEM Part Number Reference
Non-Asbestos Brake Shoe JN 1318 12 Front/Rear Hub
Front Brake Panel, Spoke-Wheel Version JA 1316 05 Plate 30
Front Brake Cam, Spoke-Wheel Version 30 1510 11 Plate 30
Brake Shoe Return Spring 30 1510 69 Front/Rear Hub
Rear Brake Cam, Listed Under Spoke-Wheel Hub Assembly 30 1510 11 Plate 31
Rear Brake Lever JW 1316 01 Plate 31

What to Check Before Buying Brake Parts

Confirm whether the motorcycle has spoke or alloy wheels and identify the relevant brake assembly. Check the brake shoe dimensions, hub specifications and associated springs or operating components.

Brake shoes contaminated with oil or worn beyond their service limit should be inspected and replaced as required. Because brakes are safety-critical, have installation and adjustment performed by a qualified mechanic if you are unfamiliar with the procedure.

4. Bajaj Boxer Electrical Spare Parts List

The electrical system supports ignition, starting, lighting, and other motorcycle functions. When an electrical component fails, accurate part identification is important because different units may use similar connectors or external housings.

Electrical Part Name OEM Part Number
CDI Assembly PF 3512 01
High-Tension Coil with Cable JV 3512 04
Magneto Stator Assembly PF 3510 04
Spark Plug Cap DD 1110 48
DC Regulator with Capacitor JN 4020 00
Starter Motor Assembly PF 3516 00

How to Identify an Electrical Fault

A motorcycle that fails to start may have an ignition, fuel, wiring, or mechanical issue. Likewise, weak lighting can be caused by charging-system problems, poor electrical connections or faulty lighting components.

Before replacing a CDI, regulator or ignition coil, check the relevant electrical connections and test the system according to the correct service specifications.

The OEM reference should match the intended electrical configuration, not simply the appearance of the old component.

Already have the part number from this list? Send it with your bike model, with or without spaces, and we will check availability.

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5. Bajaj Boxer Carburettor and Fuel System Parts

The carburettor controls fuel delivery and air-fuel mixing in the carburetted BM150 configuration covered by this catalogue. Small internal parts, such as jets, valves and seals, can affect throttle response and engine operation.

Fuel System Component OEM Part Number
Carburettor Assembly PF 5812 00
Carburettor Mixing Cap Assembly JA 5812 23
Pilot Screw Kit DH 1211 69
Carburettor Jet Kit 36 PF00 21
Needle Valve Assembly JA 5812 21
Carburettor Gasket/O-Ring Kit 36 PF00 24
Intake Manifold PF 5814 01
Carburettor Duct Rubber Sleeve PF 5814 02

Repair or Replace the Carburettor?

Cleaning and servicing may resolve problems caused by deposits or restricted passages. If the carburettor body is damaged or individual parts cannot be serviced reliably, replacement may be more appropriate.

Before buying a complete assembly, ask whether the issue can be corrected with the appropriate jet, needle valve or gasket kit.

6. Bajaj Boxer Air Filter and Engine Oil Filter Parts

Air and oil filtration components play different but important roles in engine maintenance. An air filter helps prevent dust and debris from entering the engine. An oil filter captures contaminants circulating through the engine lubrication system.

Filter Component OEM Part Number
Air Filter Assembly PF 5810 03
Air Filter Cartridge Assembly JA 5810 05
Air Filter Element JA 5810 06
Oil Filter Element DD 1211 81

Why Filter Maintenance Matters

A restricted air filter can affect engine breathing and performance, while an overdue oil-filter replacement can reduce filtration effectiveness.

In dusty riding environments, filter conditions deserve particular attention. Follow the motorcycle’s applicable service schedule and inspect filters whenever operating conditions justify it.

Do not assume that filters intended for another Boxer model will fit merely because the engine capacity is similar.

7. Bajaj Boxer Chain, Sprocket and Wheel Spare Parts

The final-drive system delivers power from the gearbox to the rear wheel. A worn chain or sprocket can produce noise, irregular movement, excessive slack or poor power transmission.

The BM150 catalogue includes the following references.

Drivetrain Part OEM Part Number
Chain and Sprocket Kit 36 PF00 10
Drive Chain Lock JN 1410 02
Engine Sprocket, 14 Teeth JZ 5510 04

Should You Replace the Chain and Sprockets Together?

When the chain and sprockets show significant wear, replacing them as a matched set is often a sensible maintenance decision.

Before ordering, verify the chain specification, sprocket tooth count and motorcycle configuration. A chain that is incorrectly sized or adjusted can create additional wear and affect riding safety.

8. Bajaj Boxer Suspension, Steering and Body Parts

Not every spare part is located inside the engine. Suspension, steering and exterior components also contribute to safe operation, comfort, and motorcycle usability.

The following guide shows where to find these parts in the BM150 catalogue.

Component Category Parts to Identify Catalogue Plate
Front Suspension Fork tubes, springs, seals and related fittings 34
Rear Suspension Shock absorbers, swingarm and bushings 25
Steering Steering bearings, handlebar and mounting components 24, 33
Seat Seat assembly, grommets and mounting hardware 22
Mudguards Front and rear mudguard components 27
Stands Main and side stand components 28
Fuel Tank Tank, cap and fuel-gauge components 36
Lighting Headlamp, indicator and tail-lamp components 41–43

How to Find the Correct Bajaj Boxer OEM Part Number

  1. Identify your exact Boxer model using its registration or manufacturer identification details.
  2. Open the BM150 catalogue PDF if your motorcycle matches the relevant BM150 configuration.
  3. Find the assembly plate. For example, the clutch is Plate 14 and the carburettor is Plate 16. Match the numbered callout in the exploded diagram to the part-name and part-number table. A callout number is not the OEM part number.
  4. Confirm the latest reference and fitment with the supplier, including any superseded number, kit contents, dimensions, finish and equipment variations.

Genuine vs. Aftermarket Bajaj Boxer Spare Parts

Motorcycle replacement parts are commonly available through genuine OEM channels and independent aftermarket manufacturers.

Both categories can have a place in motorcycle maintenance, but quality and compatibility should be evaluated carefully.

Comparison Genuine OEM Parts Aftermarket Parts
Origin Supplied through the manufacturer’s genuine-parts system Manufactured by independent suppliers
Compatibility Designed for specific manufacturer applications Depends on the product and manufacturer
Quality Standards Subject to OEM requirements Vary between manufacturers
Pricing Depends on part and market Can be lower, similar or higher
Buying Consideration Confirm genuine identification and current reference Confirm specifications, reputation and fitment

How to Choose a Reliable Replacement

Start by checking the part number and exact application. Look for clear packaging, accurate technical information and consistent manufacturing quality.

For critical components such as brake shoes, steering bearings and internal engine parts, avoid products with unclear specifications or uncertain origins.

Aftermarket is not automatically a sign of poor quality. The important question is whether the part meets the motorcycle’s requirements and comes from a trustworthy source.

Where to Buy Bajaj Boxer Spare Parts in the UAE and Saudi Arabia

Before contacting a supplier, prepare the motorcycle model, required part name, OEM reference and quantity. A photograph of the original component, its dimensions or connector details can help when the version is uncertain.

Looking for Bajaj Boxer replacement parts? Explore Bikebox motorcycle spare parts in KSA. Share your Boxer model and the catalogue part number when enquiring and request a quote or availability check for the exact item. Confirm whether the offered part is genuine or aftermarket and whether delivery is available to your location in the UAE or Saudi Arabia before placing an order.

Final Thoughts

The right replacement part starts with the right information. A reliable Bajaj Boxer 150 (BM150) spare parts list helps you identify components by name, locate OEM references and understand where each part belongs in the motorcycle. 

From engine assemblies and clutch components to brakes, filters, carburettor parts and electrical systems, every replacement should be selected according to the exact motorcycle specification.

For motorcycle owners and workshops in the UAE and Saudi Arabia, Bikebox provides premium quality motorcycle spare parts to support everyday maintenance and repair needs. 

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FAQs

Where can I find a complete Bajaj Boxer spare parts list?

You can find detailed component names, part numbers, quantities and assembly diagrams in the appropriate Bajaj Boxer spare parts catalogue. The BM150 catalogue referenced in this article covers engine, transmission, electrical, chassis and body components.

Are Bajaj Boxer 100 and Boxer 150 parts interchangeable?

Not necessarily. Some components may share specifications, but others differ in dimensions, design or operating requirements. Always verify interchangeability using the correct part references.

What is the part number for the Bajaj Boxer 150 clutch assembly?

The March 2016 Bajaj Boxer 150 (BM150) catalogue lists PF 5514 03 for the complete clutch assembly. Confirm whether that number remains applicable to your motorcycle and whether a newer ordering reference exists.

What is the Bajaj Boxer BM150 CDI part number?

The referenced BM150 catalogue lists PF 3512 01 for the CDI assembly. Electrical compatibility should be verified against the exact motorcycle configuration.

How can I identify genuine Bajaj Boxer spare parts?

Check manufacturer identification, packaging details, OEM references and supplier reliability. When in doubt, verify the component through an authorized Bajaj dealer or official parts channel.

Can I buy Bajaj Boxer spare parts in the UAE and Saudi Arabia?

Bikebox provides reliable motorcycle spare parts for customers in the UAE and Saudi Arabia. Check its available parts selection and confirm model compatibility before purchasing.